There are several innovative approaches to improve the quality of your Solventless Concentrate. These include using ice water for extraction, rosin, Closed-loop systems, and quality source material. Each approach is beneficial for your process and has unique advantages and disadvantages.
Rosin
Solventless extraction is one of the most promising new approaches for the cannabis industry. The process is safe and can save producers thousands of dollars. Focusing on natural and healthy ingredients is becoming increasingly important for today’s health-conscious consumers, and solventless products can deliver these benefits. As a result, the market for cannabis concentrates is poised to expand.
Solventless concentrates like solventless concentrate Los Angeles are now becoming more cost-effective and are positioned to take over the market. They are easy to use, require minimal supplies, and are less expensive than solvent-based methods. Solvent-free methods are also more environmentally friendly. A high-quality industrial rosin press can be purchased for between $3,000 and $10,000.
The solventless method starts with ice-water hash oil. In this process, fresh-frozen flowers are dipped in water and agitated to separate the microscopic trichomes. The water is then filtered through mesh screens. The finer the mesh, the more trichomes are separated. In some cases, 90 and 120-micron mesh screens are used to collect the new trichome heads.
Ice Water Extraction
Solventless concentrate extraction is a growing trend in the cannabis industry. These methods are environmentally friendly and can provide better-quality extracts in a shorter amount of time. Solvents harm the environment, damaging ozone levels and polluting water supplies. Some solvents are banned from production in certain states, and others are restricted altogether due to their dangers. Solventless extraction methods also make it easier to control waste products, making them an excellent choice for businesses concerned about environmental sustainability.
Solventless extraction can save producers thousands of dollars over traditional chemical extraction methods. In addition, it’s safer than solvent-based extraction methods. As the cannabis industry continues to evolve, it will become more important for producers to incorporate these concentrates into their SKUs. With the help of new technologies, producers can appeal to a broader consumer base and develop more comprehensive SKUs.
Solventless extraction uses water instead of solvents. Water is a relatively safe medium, but contaminants like heavy metals, pesticides, and mold will contaminate the end product. Water must be filtered to remove contaminants. Water should be purified using reverse osmosis before using it in the extraction process. The water from the process should also be filtered through a fine mesh screen. The finer the screen, the more microscopic trichomes will be separated.
Closed-Loop System
A closed-loop extraction system is a better way to produce a cannabis-infused product. Its design prevents flammable solvents from coming into contact with the air and ensures that the process is safe. In addition, it helps reduce the amount of butane used in the final product. Using pharmaceutical piping and pneumatic valves, a closed-loop extraction system also reduces fire risk. However, a closed-loop system must be approved by a third party and comply with current state and international fire and safety codes.
A closed-loop extraction system uses a closed-loop distillation system to remove impurities from the finished concentrate. In contrast, solvent-based extractions use chemical solvents that create a large carbon footprint and pollute local water supplies. Moreover, chemical-based solvents also produce volatile organic compounds, which are increasingly becoming a concern in the cannabis industry. For example, in Denver, Colorado, cannabis-based VOCs caused increased ozone levels in the city. High concentrations of VOCs are harmful to humans and can cause liver damage and respiratory irritation. Furthermore, these chemicals can lead to certain types of cancer.
A closed-loop extraction system allows for a more consistent quality solventless concentrate. It also avoids fire risk and reduces operator exposure to hazardous solvents. A closed-loop system also controls the process parameters, including temperature and pressure.
Quality Source Material
Obtaining a high-quality Solventless Concentrate requires the use of quality source material. The best solventless cannabis extracts come from resinous plant material. They contain no residual solvents or other chemical contaminants, allowing the medicinal properties of the cannabis plant to be expressed fully.
The quality of a Solventless Concentrate depends on the source material and the extraction method. Using a quality source material and extraction process is the difference between the best and the cheapest products. Quality solventless concentrates and shatter are cleaner and safer than BHO and other solvent-based products.
Solventless Concentrate manufacturers use only the purest source material to manufacture their products. Solvents can lead to high costs and unsafe operating procedures, making solventless production a more cost-effective option for producers. These solvent-free methods also don’t require special equipment or pose a high risk of explosion. However, solventless extraction still has risks. For example, if the pre-press mold is in the wrong place or the rosin press plate is improperly draining, there’s a chance of a mishap. However, this risk is not unique to cannabis processing; solvent-based extractions also carry a host of occupational hazards.
